40-50 t/h feed production line
Product Introduction
I. Product Overview
This ultra-large 40-50 t/h feed production line is a flagship-level complete feed processing equipment, designed for leading feed companies, large-scale industrial bases, and group-based agricultural and livestock projects. The equipment adopts a modular design with ultra-large capacity, integrating intelligent warehousing, environmental protection, and remote operation and maintenance systems. It boasts a high degree of automation and intelligence, supporting 24-hour uninterrupted mass production and capable of producing a full range of products including high-end livestock and poultry feed, aquatic extruded feed, and specialty feeds.
II. Core Technical Parameters
Designed capacity: 40–50 tons/hour
Applicable materials: All types of feed ingredients, various additives, functional ingredients
Finished product types: Powdered feed, conventional pelleted feed, high-end extruded feed, specialty feed
Operating mode: Fully automated continuous production
Operator: 1 person in the central control room managing the entire line
III. Complete Process Flow
Raw material storage in vertical silos → Multi-stage cleaning and impurity removal → Heavy-duty crushing → Intelligent and precise batching and mixing → Granulation → Multi-stage cooling → Fine sorting and crushing → Fully automated packaging and palletizing → Automated warehousing and storage. The entire process is highly automated, with deep integration of various systems, realizing a modern integrated factory production model.
IV. Core Equipment Configuration
Raw Material Cleaning System
Integrated ultra-large cleaning unit, equipped with multi-stage impurity and iron removal devices, achieving a high purification level. Fully enclosed conveyor corridors, standard configuration includes a large raw material vertical silo complex, providing large storage capacity and enabling centralized raw material management.
Grinding System
Ultra-high capacity heavy-duty grinder, supporting dual-machine parallel operation to handle peak production demands. Equipped with a central dust collection and exhaust gas deodorization integrated system, maximizing environmental protection features and meeting high-standard plant requirements.
Ingredient Mixing System
Large-scale multi-compartment intelligent batching system, supporting batch formula management and automatic material changing. High-uniformity large-scale mixing unit, suitable for high-end feed and functional feed production standards.
Pelletizing System
Flagship high-capacity ring die pellet mill, mechanical extrusion pelleting, simple equipment structure, extremely low failure rate, and immediate production upon startup, suitable for long-term dry continuous production. Pellet formation is compact with a high forming rate, meeting the standards for conventional aquaculture.
Post-processing System
Large-capacity cooling, screening, and crushing unit with multi-stage sorting process, strictly controlling finished product particle size and quality, resulting in an extremely low defect rate.
Finished Product Packaging System
Fully automated high-speed packaging line, equipped with high-level palletizing robots, can directly connect to automated storage and retrieval systems, enabling fully unmanned operation.
Electrical Control System
Complete DCS intelligent management and control system, supporting remote operation and maintenance, plant-wide equipment linkage, automatic production report generation, energy consumption monitoring, and a comprehensive intelligent management system.
Supporting Systems: Independent high-power power distribution room, complete set of environmental protection equipment, fire protection system, configured according to the standards of a large-scale modern factory.
V. Core Product Advantages
Top-Tier Production Capacity:
Large single-machine capacity and exceptional continuous operation capability meet the demands of ultra-large-scale supply.
Full-Category Production:
Complete pelleting and extrusion systems enable the production of the vast majority of feed products on the market, covering a wide range of business needs.
Smart Factory Standards:
Centralized control and remote operation and maintenance enable data-driven and intelligent production, resulting in extremely high management efficiency.
High Environmental Standards:
Comprehensive dust removal, deodorization, and noise reduction systems fully comply with industrial park environmental regulations.
High System Integration:
Seamless integration of raw material warehousing, production lines, packaging, and automated warehousing creates a one-stop intelligent feed factory.
VI. Applicable Scenarios
Leading large-scale feed groups and listed agricultural and livestock enterprises in the industry
National/provincial-level modern agricultural industrialization bases
Large-scale group-based integrated breeding complexes and full-industry chain agricultural and livestock projects
Large-scale investment projects planning modern intelligent feed factories
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