5-15T/H Feed production line
5-15T/H Feed production line
1. Flexible adaptation to medium-sized feed mills and large-scale breeding bases;
2. Automated feed dispensing, requiring less labor and simple operation;
3. Modular and compact layout, small footprint;
4. Durable and easy-to-maintain equipment with low energy consumption;
5. Supports customized solutions.
Product Introduction
I. Product Overview
The 5-15 ton/hour feed production line is the most popular choice for small and medium-sized feed processing plants and large-scale livestock farms. The equipment features a compact, standardized layout, moderate automation, low investment cost, stable operation, and simple maintenance. It can be flexibly configured according to customer budget, site conditions, and product positioning, enabling low-cost mass production of dry powder pellet feed. It is widely applicable to feed processing for pigs, chickens, ducks, cattle, sheep, and other livestock and poultry, making it the cost-effective choice for urban and rural feed mills and large-scale self-mixing feed projects.
II. Core Technical Parameters
– Design Capacity: 5-15 tons/hour.
– Product Types: Powdered feed, conventional livestock and poultry pellet feed.
– Pellet Size: Adjustable 2.5-6mm.
– Automation Level: Fully automatic continuous production.
– Number of Operators: 1-2 people required for full-line operation.
– Suitable Scenarios: Self-use feed mixing, small-scale external feed sales, cooperative breeding bases.
III. Complete Process Flow
Raw material cleaning → Crushing → Automatic batching and mixing → Granulation → Cooling → Screening and crushing → Finished product packaging
IV. Core Equipment Configuration
Raw Material Cleaning System
Equipped with a standard cylindrical primary cleaning screen, permanent magnet iron separator, bucket elevator, and conveying equipment, effectively removing impurities such as stones, iron filings, and hemp rope, ensuring clean and impurity-free raw materials suitable for dry production conditions.
Grinding System
Equipped with a small to medium-sized high-efficiency water-drop grinder, producing uniform particle size and stable output. A pulse dust removal system ensures low dust levels in the workshop, meeting conventional environmental protection production requirements. Dry material grinding is less prone to sticking and clogging.
Batching and Mixing System
Equipped with a 4-8 bin automatic batching system for precise weighing and automatic proportioning. A standard twin-shaft paddle mixer ensures high uniformity of dry material mixing, flexible formula switching, and suitability for various feed types including pigs, chickens, ducks, cattle, and sheep.
Pelletizing System
Utilizes a direct dry powder extrusion pelleting process, relying on mechanical high-pressure extrusion molding. The equipment has a simple structure, extremely low failure rate, and is ready to operate immediately, suitable for long-term continuous dry production. The pellets are compact and have a high forming rate, meeting the standards for conventional livestock farming.
Cooling and Screening System
Equipped with a small to medium-sized counter-current cooler, utilizing natural airflow for cooling and heat dissipation, quickly removing the heat generated by particle extrusion, reducing particle moisture, and preventing moisture absorption and loosening. Combined with a rotary grading screen to screen out broken materials and defective products, resulting in clean and uniform finished products. A particle crusher can be selected as needed.
Finished Product Packaging System
20–50kg automatic quantitative packaging scale + semi-automatic bag sewing machine, providing accurate measurement and stable packaging speed, suitable for small to medium-sized production capacity and batch shipment needs.
Electrical Control System
PLC touchscreen fully automatic control system, one-button start/stop, formula storage, automatic batching, and automatic granulation; simple operation, even for beginners.
V. Core Product Advantages
No Boiler Required, No Steam Required
Eliminates costs associated with boiler purchase, installation, annual inspection, fuel, labor, and environmental impact assessment, reducing overall investment by approximately 30%.
Extremely Fast Start-up
No boiler room, no steam pipelines, no approvals required; can be directly installed in a standard factory building and put into operation within days.
Extremely Low Operating Costs
Employs no natural gas, no coal, and no biomass fuels; uses only electricity, resulting in lower daily operating costs.
Low Equipment Failure Rate
Simplified process reduces the need for easily damaged parts such as conditioners, steam pipelines, steam traps, and pressure gauges, simplifying maintenance.
Multi-Purpose Machine
Can produce pure powder year-round or dry powder extruded pellets, fully meeting the needs of small and medium-sized farms and small-scale export markets.
VI. Applicable Scenarios
– Small and medium-sized professional feed processing plants and small feed companies in rural towns
– Large-scale breeding bases and feed preparation workshops of breeding cooperatives
– Projects with moderate budgets that aim for stable mass production and cater to both self-consumption and small-scale external sales
– Production areas with limited space and where it is inconvenient to build a boiler room
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